Factory layout 4.0 – Process Mining on the Copper Flow

The history of KME reaches back to the year 1886. Today, the company, which has production locations in Germany, France, Italy, China, and the USA, is one of the world’s largest manufacturers of copper and copper alloy products.

Since 2020, the business, whose central office is in Osnabrück, has organized itself into the areas copper products and other products (e.g., individual customer solutions and maritime applications). For the latter, increased customer requirements such as shorter delivery times and a changed product mix have required a new factory layout in the rod drawing production area.

The Managing Director of KME Special Products GmbH, Dr. Bernhard Hoffmann, is responsible for the special products.

Portrait Dr. Bernhard Hoffmann, Geschäftsführers KME Special Products GmbH

Dr. Bernhard Hoffmann

Managing Director KME Special Products GmbH

"For this project, from the very beginning the focus was not on reducing costs, but rather on growing and establishing the area for the future. Staufen AG tackled the project with precisely this approach."

To begin with, the project team took inventory of the value streams and production stages. Then, there was an analogous analysis of the material flows and areas. Furthermore, each production report leaves digital footprints in the system. These can be evaluated with process mining technology. Here, processes were recreated, and transparency was established across the entire flow. In addition to the frequency of additional processes, deviations such as an unplanned set-up are also revealed.

Using the patterns detected, team members worked out which machines should be chained or placed closer together in the future. The basis for this material flow-optimized factory layout and the detailed implementation plan based on it was the combination of digital and proven analog lean analysis.

The team’s final presentation was outstanding, and it confirmed that it was precisely correct to embark on the ‘Future of rod drawing’ project. It has been demonstrated that there is optimization potential that we can exploit. And that’s precisely what we’re going to do now.

KME Managing Director Hoffmann
By loading this video you accept the data privacy terms and conditions of YouTube.

More on this topic

Whitepaper Process Automation

WP_ProAutom_Header_en_2021

How can you use process mining, artificial intelligence, cloud architectures and other modern technologies to drive the digitization of your company? And how can these be bundled as part of process automation? Get answers to these and more questions in our whitepaper. Read in now!

Stay up to date

Subscribe to our newsletter