

How 100 employees become a team
In brief
At Ivoclar’s newly built distribution center in Ellwangen, new processes, shadowing, and a strong feedback culture led to a striking transformation. Productivity increased by 50 percent, while the complaint rate and staff turnover were halved. The successful model is now being rolled out to other Ivoclar locations.
A new logistics center on a greenfield site and a workforce that was not yet working together smoothly—the challenges at the Ivoclar Global Distribution Center were enormous. However, thanks to targeted measures and an open feedback culture, people, processes, and technologies now work together seamlessly. In just a few months, a best practice model was created that other locations of the dental company will also implement in the future.
When the Ivoclar Global Distribution Center (GDC) in Ellwangen began operations with around 100 new employees and a completely new infrastructure, the company faced considerable challenges. The greenfield project struggled with teething problems: inefficient processes, high turnover rates, and quality issues characterized everyday work.
Ivoclar initially tackled these challenges using its own resources. In the first phase, the company focused on process optimization in order to successfully manage the high volume of work. Once initial successes had been achieved, it became clear that the corporate culture and the interaction between teams and managers also needed to be developed further.
The experts held up a mirror to the managers and together considered what specific changes the managers could make, and the results were immediately apparent.DANIEL SCHNELL
Managing Director, Global Distribution Center,
Ivoclar Vivadent GmbH
In collaboration with Staufen, part of Accenture, Ivoclar then introduced a process known as shadowing. In this method, managers are accompanied in their daily work by experts, who act as shadows. The aim is not to tell managers how they could potentially do things better. Daniel Schnell, the current managing director of GDC, recalls the initial skepticism: “The first reaction was, of course, ‘What else are we supposed to do now?’ But it helped us to do many things differently and better in a short period of time.” A decisive advantage was the young team without entrenched thinking patterns along the lines of “We’ve always done it this way.”
Shadowing proved to be very effective, as the Staufen consultants enabled managers to reflect immediately on everyday and critical situations in their day-to-day management work. “The experts held up a mirror to the managers and worked with them to consider what specific changes they could make, and the results were immediately visible,” Schnell continues. It was also crucial that all levels – from senior management to team leaders – participated. The change in the distribution warehouse was to be a joint project and not limited to individual areas or hierarchical levels. For this reason, the systematic empowerment of the workforce was also promoted. Operational employees were trained to solve standard problems independently so that team leaders no longer had to intervene every time there was a minor disruption. Schnell explains the principle: “We distributed the main workload from a few shoulders to many. The employees who carry out their processes on a daily basis often know these processes better than the managers.” The distribution of responsibility led to more efficient processes and higher employee motivation, as they were able to contribute their expertise and thus become effective themselves.

About the person
Daniel Schnell is the managing director of the Global Distribution Center at Ivoclar Vivadent GmbH in Ellwangen. The industrial engineer took over the site in 2024 and implemented successful process and cultural changes there, which have led to significantly improved performance.
Cultural change at Ivoclar GDC
At the same time, an open feedback culture was established. Regular anonymous employee surveys and sounding boards made it possible to gauge the mood within the team and implement potential improvements in a timely manner. “In the past, it was difficult to find out what was really going on with our employees. Today, this works very well thanks to the open communication channels,” emphasizes GDC Managing Director Schnell.
The groundwork was important here: What is constructive feedback and how does it work? How do I give feedback from the bottom up? As a manager, how do I deal with critical feedback from my employees? This foundation had to be laid before a genuine feedback culture could emerge.
The success is visible
Thanks to cultural change, new management concepts, and improved communication, measurable progress has been achieved. Productivity has increased by an impressive 50 percent, while the complaint rate has been reduced by over 50 percent. The turnover rate has also been significantly reduced. For Schnell, the lower employee turnover and improved working atmosphere are particularly important aspects: “These are clear indicators that we are on the right track.” The successes of the Ivoclar GDC in Ellwangen have not only transformed the plant itself, but also created a blueprint for other locations. “We can see that this model works and that we work better with the shadowing concept and the simultaneous empowerment of employees. That’s why the concept is now being transferred to our locations in Italy, Liechtenstein, and the US,” says Schnell.
Cultural change: “Making People Smile”
A key component of this transformation was the change in corporate culture at the global distribution center. Through targeted employee empowerment and the development of the entire team, Ivoclar has succeeded in increasing employee identification with the company. The slogan “Making People Smile” is now reflected not only in the dental company’s products, but also in the atmosphere at the GDC. According to Schnell, the new feedback culture has led to much stronger identification and a greater willingness to participate: “There is nothing better than having your own idea and implementing it successfully. That makes employees proud.”

How can the success of projects such as Invoclar be ensured?
Susanne Zehren, Project Manager at Staufen, part of Accenture, offers four tips:
- Early involvement of all employees
Communication must not be limited to management. The concept and the idea behind it must be presented transparently. - Transparent communication
Shadowing is not about controlling teams or managers, but about identifying problems and issues and growing together as an organization. - Actively promote employees
Employee empowerment should be actively promoted from the outset. This is the only way to realize the full potential of the project. - Consider project size
There are practical limits to the size of such projects. In Ellwangen, around 100 people were involved. For larger projects, it is advisable to divide them into stages or waves.

About Ivoclar Vivadent
Ivoclar Vivadent AG is an international dental company headquartered in Schaan, Liechtenstein. Founded in 1923, the company develops and distributes products and systems for dental practices and dental technicians. Ivoclar Vivadent employs around 3,600 people worldwide and is represented in over 30 countries.
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